PParlé AgroExecutive Cockpit

Plants & Bottling 360

The operational twin — for one plant: its filling / PET-preform / dairy lines, fleet health, quality & compliance audits, maintenance posture, power-brand output and crew, with the data grain that says how bankable its P&L is.

Parle Agro Private Limited · FY25 (Mar'25, MCA-filed)
India's largest home-grown beverage company
5,500 employees · 84+ plants & units · 50 export markets
Executive read· the answer, then the moves

5 of 13 plants report at true site-grain actuals — leaving ₹1,684 Cr of revenue on softer grain. Convert the 8 estimated sites to actuals to make the operational P&L bankable, then mine the healthy base to add new-category lines and grow the power-brand book.

6 of 6 headline metrics improving vs prior · still off target: Plant Capacity Utilization 82.0% vs 90.0%, On-Shelf Availability 92.0% vs 96.0%, First-Pass Quality Yield 96.5% vs 99.0%

Do now — ranked by urgency
  1. 1
    Lift the 8 soft-grain plants to site-grain actualsWatch
    Why it matters

    ₹1,684 Cr of revenue sits on SAP-allocated or region-only grain — franchise bottling & new dairy lines dilute what can't be verified.

    What's driving it
    • 5 of 13 plants at true actuals
    • Lowest coverage: Mumbai · Andheri (HQ · corporate) at 60%
    FYI
    • 1,800 monitored filling / PET preform / dairy lines across the fleet
    • Owner: Manufacturing / MES
  2. 2
    Mine the healthy plant base to grow the power-brand bookOpportunity
    Why it matters

    ₹2,540 Cr of power-brand revenue sits on a fleet of 1,800 monitored lines — the warmest capacity-expansion surface Parle Agro has.

    What's driving it
    • ₹3,284 Cr total plant revenue; ₹2,540 Cr power-brand
    • Largest plant Silvassa / Dadra (flagship beverage · PET preform) at ₹400 Cr
    FYI
    • Cross-line whitespace — add dairy (SMOODH), water or PET-preform capacity across the plant base
    • Owner: Sales & Distribution
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● LiveBuilt forManufacturing / MES· what's degraded, what's overdue, where to dispatch the crewQuality / Compliance· audit due dates & failed auditsSales & Distribution· a healthy base ready to grow the power-brand book

This is the view the manufacturing and maintenance teams act on. Each plant is a living asset — pick one and see its lines by type, what's healthy vs degraded vs down, its next quality / compliance audit, the lines below the MES baseline, and its power-brand output. The Parle Agro thread runs through it: the data grain tells you how much of this plant's number you can bank (owned lines vs franchise bottling). It's the single-plant drill-down for Org Roll-up 360.

Data backing: site (revenue · power-brand · monitored lines · health · data grain · coverage) — operational detail (line-type split, degraded/down, quality audits, maintenance, crew) modeled per plant
One plant, end to end

Operational scorecard

Filling / PET / dairy lines · health · quality · maintenance · power-brand output · crew — plus the data grain and a next best action.

Pick a site
West India (Maharashtra · Gujarat · HQ Mumbai)
North India (NCR · Punjab · UP)
East India (WB · Odisha · Northeast)
South India (Karnataka · TN · Telangana)
Exports (50+ countries)

Silvassa / Dadra (flagship beverage · PET preform), DN

MEDIUM CRITICALITY
West India (Maharashtra · Gujarat · HQ Mumbai) · Frooti · core · ₹400 Cr revenue · ₹320 Cr power-brand
Operational score
98
Plant lines
230 filling / PET preform / dairy
Filling & bottling lines97
PET blow-moulding & preform86
Dairy small-factory lines47
Health
Healthy
225
Degraded
4
Offline
1
Fleet healthy97.9%
Quality · Compliance audit
Next audit due
Nov 24, 2026
Failed audits
0
Open non-conformances
0
Maintenance · Energy
Lines below MES baseline
1
within baseline

Maintenance drift tracks data-grain: low-coverage / off-ledger plants carry more lines past their service window.

Power-brand output
Power-brand output active
Power-brand / month
₹2,667 L
Delivery SLA
8-hour response
Maintenance crew
Nearest certified crew
27 km
ISO 9001 ✓

Routed to the open non-conformances above; line telemetry opens the work order, the maintenance team closes it.

Data grainActualsthis site books at site-grain actual · 96% site-grain coverage
↑ Back to Org Roll-up 360
Next best action
Harvest — grow the power-brand book

225 healthy lines, clean audits. Point the cross-line flywheel here: add a dairy (SMOODH) or water line onto the filling base.